1.4848 Gear Ring Heat Treatment Fixtures for 1.5-ton Multi-purpose Furnaces | FH®

FH®Heat Treatment Fixtures (Heat Treatment Fixture & Tooling)

FH®(Wuxi Junteng Fanghu Alloy Technology Co., Ltd.) Heat Treatment Fixtures are specialized tools designed for use during heat treatment processes. They are primarily used to precisely position, support, and secure workpieces in high-temperature environments. These fixtures are commonly used in industrial furnaces, pit furnaces, carburizing furnaces, and other high-temperature equipment, aiming to optimize heat treatment processes, improve product quality, extend equipment lifespan, and ensure operational safety.

Main Functions and Features:

1. High-Temperature Resistance
Heat treatment fixtures must withstand extremely high temperatures, typically ranging from several hundred to over a thousand degrees Celsius, without deformation or damage. These fixtures are usually made from heat-resistant materials such as aluminum alloys, stainless steel, or heat-resistant alloys to ensure stable performance during the heat treatment process.

2. Precise Positioning and Support
Fixtures play a crucial role in securing workpieces during the heat treatment process, ensuring that they are positioned correctly within the furnace for uniform heating and cooling. This is essential for maintaining the quality of the workpiece, particularly in complex heat treatment processes like carburizing, annealing, and quenching.

3. Optimization of Heat Treatment Processes
Properly designed fixtures can effectively control temperature distribution, stress relief, and atmospheric stability, thereby improving the overall efficiency of heat treatment. For example, optimizing the fixture design can reduce furnace atmosphere inconsistency, preventing thermal stress buildup on the surface and inside the workpieces.

4. Improved Operational Efficiency
Heat treatment fixtures help reduce the complexity and time of furnace operations, particularly in batch production. When designed appropriately, fixtures allow for easy loading and unloading of workpieces, improving production efficiency and reducing the risk of human error.

5. Increased Product Consistency and Quality
High-precision heat treatment fixtures significantly enhance the consistency of workpieces during the heat treatment process, preventing quality issues caused by improper positioning or fixture instability. This ensures that every batch of workpieces meets the required standards.

Applications:

• Pit Furnaces: Commonly used for heat treating large metal parts, with fixtures supporting and positioning workpieces of various shapes and sizes.
• Carburizing Furnaces: Used to increase the hardness of metal surfaces, heat treatment fixtures ensure proper positioning during heating and cooling.
• Industrial Furnaces: Widely used for various heat treatment processes, with fixtures designed according to different furnace types and processing requirements.
• Heat Treatment Industry: Encompasses processes such as annealing, quenching, and tempering for various metals, with fixtures ensuring optimal results.
  
  

Common Materials:

• Stainless Steel Alloys: Corrosion-resistant and strong at high temperatures.
• Aluminum Alloys: Lightweight with good thermal conductivity, suitable for lower temperature heat treatments.
• Heat-Resistant Alloys: Designed for extreme temperatures, ideal for high-temperature environments.
• Ceramics and Quartz: Used in certain specialized applications for their high-temperature resistance and controlled thermal expansion.
  
  

Advantages:

• Increased Efficiency: Properly designed fixtures can significantly improve production line efficiency, reducing processing time for workpieces.
• Improved Quality: Ensures that each batch of workpieces undergoes treatment under identical conditions, enhancing consistency and quality.
• Cost Reduction: By reducing scrap rates and equipment failure, heat treatment fixtures help lower long-term production costs.
  
  

Summary:

FH® Heat treatment fixtures are indispensable tools in the heat treatment process, suitable for various furnace types and processes. They help optimize production, improve quality consistency, extend equipment life, and enhance operational safety. Selecting and designing the right heat treatment fixtures is crucial to ensuring efficient and high-quality production.

Wuxi Junteng Fanghu Alloy Technology Co., Ltd. (FH®) is a professional manufacturer of heat treatment fixtures and heat resistant alloy components for industrial furnaces.

Material Grade Table:

FAQ:

Q: How to give inquiry ?

A: Step 1, please give us some details about your furnace,operating temperature,cooling method,loading weight of your furnace and so on;

Step 2, it's better to provide 3D drawings;

Step 3, when we have enough details, we may design the products drawings and quote accordingly;

Q: When can I get the price?

A: We usually quote within 24 hours after we get your inquiry(Except weekend and holidays). If you are very urgent to get the price, please email us or contact us in other ways so that we can offer you a quote.

Q: When will make delivery ? /What is the delivery Time?

A: -Sample Order: 35 days after receipt of the full payment.

-Stock Order: 10 days after receipt of the full payment

-OEM Order: 30 days after receipt of the deposit.

Q: What's your after-sales service?

A: 1 year warranty for all kinds of products;

If you find any defective accessories first time, we will give you the new parts for free to replace in the next order, as an experienced manufacturer, you can rest assured of the quality and after-sales service.

Q: What's your payment condition?

A: T/T

Payment<=USD10000, 100% in advance. Payment>USD10000, 50% T/T in advance ,balance before shipment.

Q: What is the shipping method?

A: Transported by DHL, UPS, EMS, Fedex,Air freight, sea freight or train freight.